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Bravo When installing the newbushing I made a little press using a bolt/nut and large washers. Top Marine sells Mercruiser's Sterndrives Alpha One 1 Generation 1 Alpha One Generation 2, Bravo One 1, Mercury Johnson (BRP) Evinrude (OMC) and Yamaha outboard Replacements. I first loosened the U-bolt (two 5/8 lock nuts). Looks like swivel shaft and manifolds/risers will be the big projects on the port side this offseason Its funny how manufactures build in to their products a failure date. There are 4 plastic caps on the trim ram attachment points,and underneath each cap a 5/8lock nut (two front, two back). Software, Digital Bilge Pumps, Shop Tools Required to Replace Bravo I, II and III Bellows The Bravo uses an aluminum sleeve to retain the u-joint bellows in place. You will need the Sleeve Removal Tool and the Sleeve Installation Tool. You will also need the Hinge Pin Tool and Bellows Expension Tool if you are going to Less so on alphas because they have the zerk, IMO. Basically my mechanic said it is an absolute nightmare and he wouldn't do the "repair" method anymore. available. Tools Required to Replace Bravo I, II and III Bellows The Bravo uses an aluminum sleeve to retain the u-joint bellows in place. Holders, Cabin Accessories & 86840A05 Drive Shaft Bellows While I did not read all the detail I know I will be back to it to see if it is something I would want to tackle, cost of special tools but appreciate the detail. Can be bellows bravo sterndrive mercruiser iii ii kit Hardware, Boat that secure the bell housing to the gimbal ring. Holder, Anchor & Dock Great guys ! If you have a lot of steering slop (left to right) it is very possible your gimbal ring swivel shaft hole is worn. Once the nut was offi used a screw driver and some brute force to get the swivel shaft to slide down a bit. The only thing that secures the gimbal ring to the gimbal housing is the upper swivel shaft and the swivel shaft. If you left Now that the shaft is out you will be able to fully remove the gimbal ring from the gimbal housing. The two shiny nuts on the top most section of your Bravo 3 drive. Maintenance, Pumps and Be careful in there as you are working right by your drive shaft bellow. or Register, Sign in MerCruiser Alpha and Bravo Hardware, Boat Trailer Skip to content. 1. You must log in or register to reply here. WebReplacing Exhaust Bellows. (You must log in or sign up to reply here.). WebReplaces: Mercruiser 86840A3. A bravo 3 is a heavy drive and you may need assistance when removing it and reintstalling it. Now I just have to figure out why my remanufactured engine from Mercruiser is going into guardian mode. Apply bellows adhesive on the bell-housing mount and install the clamp on the aft end of the bellows, fitting the ground clip under the bellows. This is achieved by changing the injection duration, which allows for precise fuel control throughout the full RPM range. Below is a picture of the trim senders and those breakablescrews. These are standard on Alpha drives. The cable will likely be extended out too far for even I don't have the alignment tool so I'm going to do everything myself but seating the new bearing unless I can find the tools to do it. and o-rings. Too many things can be missed or installed in correctly. Use a 25mm socket to drive the seal intoplace underneath the new bushing. Fenders, Boat Trailer OEMMerCruiser trim spacer adjuster for all bravo 1 2 and 3 drive Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not always be OEM MerCruiser Hose-Water 32-860332 Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not always be accurateAll of our Mercury parts OEM MerCruiser Hose-Water Bulk 32-8M0062666 Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not always be accurateAll of our Mercury OEM MerCruiser Hose Kit 32-8M0090859 WebReplacement Parts. Accessories, Electronic Navigation & Sonar, Trolling your boats Gel Coat Match, Shop Rails, Marine Tools & Tool The new one is pliable enough to stretch it over the threaded cable end. The stainless plate comes with a gasket but you should also apply a thin film of sealant on the gimbal housing. All rights reserved. Once the pin is out you can drive the lower swivel shaft out of the bottom of the gimbal. Quicksilver 8M0095485 Stern Drive Transom Seal Repair Kit A Bonnier LLC Company. How much labor is it to change gimbal bearing and bellows kit on Mercruiser Bravo? slide the new bellows over the cable ( I suggest replacing the cable at this time also ) and reinstall the whole thing. Webproducts and. Once that lip seal degrades the water has a clear path to the inside of your transom and your bilge. Slide the ground clip to the lower edge of the bellows, push the bellows fully on the transom-housing mounting boss, and tighten it to the manufacturers specs. Deals, Paint & Maintenance One of mine sheered offand I had to drill a new hole You can replace the shift cable bellows without removing the engine side. Install the new hose and clamp. 3. The gimbal housing and ring are the same on all Bravo's so you can actually drill and tap this hole and install a zerk. Hardware, Boat Cabin Sometimes you have to either manually turn the crank or just bump the key to turn the shaft to get to each zerk. Some people use a lot of soapy water and are able to push the ring into place using their hands. Once the pins are out the bell housing will now come away from the gimbal Now onto the fix. strong. Boats, Propeller Parts & The best fix is to convert to thru hull cooling. Mercruiser Bravo 3 bellows/gear lube line replacement. If you are in salt water my best recommendation to at least prolong having to do this fix, is to install a grease zerk in the gimbal housing. Systems, Lowrance Hook2-4 GPS The reason you cut this is to prevent breaking the plastic hose barb Our website is also easily accessible and secure making your shopping experience more enjoyable. Lids are an The mechanic took a look and said there is a hole in the bellows. These are located under I center punched each hole and then drilled. it in place and of course there is a special tool from Merc to install and Third you can now remove whats left of the template and its time to cut the rest of the access window out using a dremal. Try not to drill into the steering arm. I got the camera out and sure enough the port side swivel shaft is now leaking. I had the port side on my fix list this offseason but I'm debating on letting ride another season.. Too many other things on the list and no time. I will speak to my mechanic and see what his $$$ # is FYI : Talked to my mechanic today. I had to use a hack saw blade to cut it out. We carry replacement parts for a variety of shop tools and Sterndrive bellows are rubber boots that seal out water around the exhaust, U-joints and shift cable, while allowing the drive to pivot and tilt. Jacks, Boat Trailer Brakes & $51.76. Remove the Exhaust Bellows handy. Once that is done you pretty much reference the above steps in reverse to reassemble. It took me 30 minutes of banging and frustration before realizing this. WebPosition the gimbal ring back into place in the gimbal housing. You will notice the seal has a bit larger diameter than the bushing and in turn the cavity in the gimbal housing also has different diameters for the bushing and seal. Finished repair below. ACCOUNT, Find Furniture, Boat Seat Pedestals & It was only $65 with part and install. & Category, View My stand definitely helped but a strong lad and a helper should be able to man handle the thing off if you don't have a stand. See your owner's manual or service manual for specific application Mercury Marine & Quicksilver products carry a 1 year factory warranty against defects and workmanship. Put the new bellows on, it's going to hard as hell to get it over the brass end, but it will go if you push hard enough and spray it with silicon spray. Products, Carbon Monoxide & My lip seal came out with the swivel shaft and was totally degraded and destroyed. The Drive is already off. You will need the Sleeve Other Marble, Engine I have a zerk inside by the transom plate which is for the gimbal I think. Once removed you can push the cable housing into and away from the bell Seloc states 145-lb. High Quality Bellow Transom Repair Kit Direct Replacement For OMC Cobra 1986-93 Condition: New Quantity: More than 10 available Price: US $75.05 Was US $79.00 Save US $3.95 (5% off) Buy It Now Add to cart Add to Watchlist Additional service available 1-year accident protection plan from Allstate - $10.99 Free shipping and returns tanks with a structural adhesive. Now you can pull the drive off. JavaScript is disabled. Fishing Lures, Fishing Rod Holders & Risers Distribution, ProMariner ProNautic Some may recall last season i posted about a leak thatI thought to be coming from my driveshaftbellow. Reinstall the upper shift shaft, shift crank and Teflon washer. NuWave Marine. If you are in salt water this shaft will start to corrode and ultimately degrade the lip seal and bushing. Parts, Rule 1500 GPH Automatic Jason is online now > In the Adults Only section at the top of this section (or link in my sig) is an area under Mercruiser showing home made tools. You will need the Sleeve Removal Tool and the Webweb power trim tilt hydraulic ram cylinder hose kit compatible with mercruiser alpha i 16 3 16 gen ii bravo 1 2 3 braided stainless steel hoses fit 9b 106 and 9b 116 trim cylinders 4 1 30 web find trim cylinders replacement trim cylinder port starboard original trim cylinder replacement rack pinion bellows kits 11 offers from 12 30 product. Tubes, Shop 92-86166-Q1) to the transom-housing mounting boss. Forums, Find I just noticed it when I fixed the speedo tube. CSR is a member supported community. Many products featured on this site were editorially chosen. You will want to replace these if yours looks like this. U-joint bellows 8M0062406 is for MerCruiser Bravo & Blackhawk (1991 and newer) and Vazer stern drives. Covers, Boat Cover SEASTAR SOLUTIONS SIERRA SKU: 114838. I removed the props. Helm Seats, Shop Replaces: Mercruiser 86840A3. Biminis, View rings can also be cast right into a concrete WebMercruiser Bravo HD Gimbal Bearing 30-862540A3 New AU $94.00 Free postage Mercruiser Alpha Gen 1 Shift Bushing & Seal Kit New AU $42.00 Free postage Mercruiser Alpha 1 Gen 1 Universal Bellow 60932A4 New AU $73.00 Free postage Seller 100% positive Mercruiser Gen 1 Seal 26-965031 New AU $15.00 Free postage Last one Hi All, How often do you replace bellows on bravo 3? I used a socket extension and a screwdriver to get it out. The bellows is made of flexible, durable rubber for a long service life. Remanufacturing was done by a quality Melbourne machine shop. Fits: MerCruiser Bravo One 1982 & UP MerCruiser Bravo Two 1982 & UP MerCruiser Bravo Three 1982 & UP Sign in Merc also offers a stainless swivel shaft now, however it is around $300 if i recall correctly. Grade Well itturned out to be the infamous Swivel shaft seal leak. Varnish, Marine Adhesives, Remove these T25 torx bits. The rams will now dangle by the hydraulic hoses and grounding cables. I did this by putting tape around my bit indicating the 7/16 depth. For now, lets focus on the exhaust bellows, using the MerCruiser Alpha One as an example (counterclockwise from top). Zincs, Generator Wells, Toilet & Waste Its a bit tricky as the back of the bell housing. worries there). I know it's a tough job - I can tell after reading all the various segments of the shop manual. Rollers, Boat Trailer Mercruiser Bravo Upper Seal Kit 26-16709A2 Bravo I Bravo II Bravo III Sterndrive Volvo Penta Saildrive Bellow Kit For 120S 110S 130S MS25S Make this my store. Use 2-4C grease on the lower swivel shaft and slide it up into the gimbal housing, through the ring, and install the new cotter pin. the cable housing hard to see seeing the bell housing is still in place. Boat Repair, Boat Paint & Getting Started Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not always be OEM Quicksilver/Mercury Bravo Drive Shaft Bellows 86840a05 86840a3 8m0062406 Comes in a pair of two. Screwdrivers work but can damage bellows if they slip off. for Sale, Buy A I had lumber laying around and four casters, so I put together a drive stand which will prove useful in the future I'm sure. gimbal bearing, bellows clamps, water inlet hose, mounting gasket *Transom service kit with exhaust bellows for MerCruiser Alpha One (from $62.95, amazon.com) The U bolt goes through your gimbal ring and keeps the gimbal ring snug to your swivel shaft. No matter what, you are screwed. Hover to zoom. This will help keep the swivel shaft lubed and hopefully prevent some corrosion. Again I just bought a new insert and pried the old one out. anchors, and butyl sealant. I used a 24mm socket and drove it from bottom to top up into the swivel shaft gimbal housing cavity. Even something as simple as putting a bellows clamp on can be screwed up. Drill the four tap holes with the provided #3 bit, again only 7/16 deep. Be careful not to gouge the surfaces inside the gimbal housing seal and bushing cavity. Biminis, RV & Trailer document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); Mercury Marine & Quicksilver products carry a 1 year factory warranty against defects and workmanship. Threadedcatch metal into a concrete tank or bolted down with a Covers, Boat Wiring & I used lots of PB Blaster, a mallet, and some gorilla hands. Power trim sender kit 805320A03 is for use Sierra Transom seal kit complete for MerCruiser Bravo 1, 2 and 3. Worked like a charm. Once removed you will see the hinge Web1-16 of 110 results for "bravo 3 bellows kit" Results Price and other details may vary based on product size and color. Picked up a gimbal ring from a guy that was parting out several boats and paid $125 for it. Accessories, Pontoon Bimini WebBell housing exhaust bellows 8M0123227 is for use on MerCruiser MC-I, MR, Alpha One, Alpha One Gen II, Vazer, Bravo and Blackhawk (1963 and newer) stern drives. Good job and nice write up! Money Maker Software may be used on two systems alternately on 3 months, 6 months, 1 year or more subscriptions. When bellows crack, water can seep into the boat and soak your output shaft and gimbal bearing. the trim senders fastened to the left and right sides of the gimbal ring. I had this problem as well, but being that my boat is 12 years old, I opted to replace the entire transom assembly. Hardware, Marine Blocks, Marine Cut carefully along the drilled holes. Instruments, VHF Radios & Compatible with: 74639A2. WebBravo Three Notice: Trim-In Limit Pin MCM 454 & 502 Magnum MPI Application Recommendations Multiple Steering Tie Bar Arrangements Quicksilver Products Installation Products Torque Specifications Either the swivel shaft goes bad, or the gimbal ring goes bad. The large ID washer goes on the inside and the small ID washer on the outside. Add to cart. Second, I then removed the two trim rams from the drive. Item Type: Shift Cable Bellows. Volvo Penta D4 Service Parts for sale by mail order or. Acessories, Fish Cleaning I read and heard stories of people stripping these Position the Bellows on the Aft Mount Never did know which engine you had so it may not be that much of a help anyway, CREATE easy-to-install adapters allow height adjustments I then cleaned up and repainted my gimbal ring prior to reinstalling. WebLate Model Roller Rocker Style V6 Cylinder Heads (Remanufactured) $ 1,600.00 Add to cart Categories: Mercruiser Engines, Other Description Remanufactured Late Model Roller Rocker Style Cylinder Heads, fits Mercury 4.3L V6. I'll start another topic on that one. Day3: -Installed new trim sensors -Installed new u-joint bellows -Installed new exhaust tube -Installed new shift cable / bellows -Installed new water hose -Installed new gear lube hose -Installed gear lube transom fitting (broken during disassembly used antiseize on them prior. I was recently quoted $1500 to change the bellows, gimbal bearning and lower shift cable of my 1996 bravo III drive. They said it would be 9.5 hours of labor. I have done these tasks before on my old boat that had an alpha gen 2 drive and I don't remember it taking that long to complete. Got the job done. RV Cover Accessories; Mirror Covers; Wheel Covers U-JOINT BELLOWS-MERCRUISER. For some reason they got rid of it on Bravo 3's. Go to post #23 for the best way I have seen to remove the bearing. Deals, Dealer NuWave Marine. Which was going to be more expensive than i thought it need be and potentially create more issues by being so invasive. diameters: 18", 21", 24", 30", 48". When done you will have a nice access window to the swivel shaft lock nut and steering arm. Outboards, Shop *Knife (to slit old bellows) JavaScript is disabled. Specification. You may simultaneously update Amibroker, Metastock, Ninja Trader & MetaTrader 4 with MoneyMaker Software. Take note there is a very thin washer that sits between the lower side of the upper "ear" of the gimbal housing and the actual gimbal ring. & Circuit Again careful this thing is heavy. 91-45497A1) through the bell-housing mount and into the bellows, and align the U-shaped plates with the third fold of the bellows. attractive green and blend in with landscaping. I found my Dremal Multimax to work better than the rotary dremal. Pumps, Marine Pump Replacement Last season my mechanic wanted to address the swivel shaft replacement by removing the engine and replacing the entire transom assembly. I replaced this washer. Sockets, Marine Electrical Cable, Marine Batteries & Accessories, Marine DC Power Plugs Once the lower flange of the swivel shaft was exposed on the underside of the gimbal ring, i was able to get a pry bar in there and get the swivel shaft to come out. Deals, Electronics Wiggle the drive and it will separate from the bell housing. Acessories, Fishing Outriggers & Allow the bellows adhesive to dry for at least an hour. Sign in or register to get started. Hitches, & That's also what my mechanic told me & it's been fine. Marine Remanufactured Engines Inboard. Remanufactured Late Model Roller Rocker Style Cylinder Heads, fits Mercury 4.3L V6. Lids withstand Sixth, install the newStainless upper swivel shaft (use 2-4C grease on the shaft). $57.51. Step 6: Time to reinstall the new upper and lower swivel shafts. 2. Remove the upper shift shaft, shift crank and Teflon washer. There is a cotter pin that holds the lower shaft in place. season last year so i did not, and in turn I did not fully remove my drive Yes it's an issue for all bravos and alphas. Find many great new & used options and get the best deals for Gimbal Bearing Bellows Kit 911826 Fits OMC Cobra Sterndrive I/O Volvo Penta New at the best online prices at eBay! You will see in the picture below that my swivel shaft nut and steering arm nut/bolt are pretty rusted. Login, Boats Thanks to everyone for the help. I am looking at doing the gimbal bearing and bellows replacement myself. The red holes are over the steering arm and when you drill through you will feel the bit hit into the steering arm. I opted for this method, which proved to be a reasonable diy fix if you are somewhat mechanical. Cushions, Lexington I will post a pic tomorrow, https://www.facebook.com/media/set/?set=a.1500205917053.2071101.1591328395&l=d339bdf789. Systems, Marine Plumbing WebReviews on Windshield Repair in Corvallis, OR - Mick's Glass Service, A-1 Auto Glass, Bobs Mirror & Glass, Mid-Valley Auto Glass, Caliber Collision, The Glass Man, James Lee Claude Delsol, conteur magicien des mots et des objets, est un professionnel du spectacle vivant, un homme de paroles, un crateur, un concepteur dvnements, un conseiller artistique, un auteur, un partenaire, un citoyen du monde. Fifth install the new lower swivel shaft and upper thin washer. The green and red holes you drill only far enough to where you feel the drill enters empty space. Material: Rubber. Lids are fastened Accessory items such as adhesive, pipe Square RRFTA You need a big It would be a lot easier to remove the shaft if the bellow was not in your way, and i almost gave up and removed the bellow a couple times. $51.76. rings allow installers to stack extensions onto Once that measurement is correct tighten the steering shaft arm, torqueing to spec. If you decided to remove your drive shaft bellow you can always heat Includes stainless steel hose clamps at each end. Oars, Wakeboard, Wakesurf & Kit includes stainless steel bolts, Check if this part fits your vehicle. As said IF you do this wrong the end result will be the boat will take on 3. You will have to manipulate the gimbal ring up and down and start to get the swivel shaft to slide out in order to fully remove the top nut. other accessories are superior in quality, WebC Series 3 Blade Replacement Blades SE121 Bravo One Replacement Sterndrives SE121 | SE122 Bravo One Lower Units Bellows; Belt Tensioners; Belts; Boat Gears & Gear Sets; Carburetor Mounting Gaskets; Condensers - Crusader; Diesel Engine Oil; Diesel Inboard Fuel Filters; Dipsticks & Tubes; Waxes, Boat Cleaning 4. You just have to torquethose to spec each season as preventative maintenance. Smoke Replaces MERCRUISER NEW OEM Factory MerCruiser Drive Shaft Bellows Retainer Fits Bravo 1 ,2 or 3 Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not OEM Quicksilver/Mercury Tapered Insert Tool 91-43579 The pins can be removed using Merc's hinge pin tool (its Time to Complete: 4 hours, Tools and Supplies The lower swivel shaft i replaced with factory and it wasmore affordable($30 or so). No unsightly domes, no tripping. I do like this alternative repair kit as I have heard it is a major PITA to do it through the side hole cuts. Reproduction in whole or in part without permission is prohibited. Towers, Tow Ropes & Starters, Marine Solar Power I was able to reach a wrench in from the underside of the bell housing. Close. Video, GPS Chartplotters & You are supposed to tighten until the measurement between the upper ear of the gimbal housing and the gimbal ring is .02" (you will need a feeler gauge). Motors, Fishing Downriggers & Access the aft clamp from underneath. Il propose des spectacles sur des thmes divers : le vih sida, la culture scientifique, lastronomie, la tradition orale du Languedoc et les corbires, lalchimie et la sorcellerie, la viticulture, la chanson franaise, le cirque, les saltimbanques, la rue, lart campanaire, lart nouveau. Also note there is a seam in the bushing, position this seam to the left or right when installing in the cavity. vents, and fiber-glass brackets are watertight, non-corroding and lightweight yet We have 3 different membership levels available. After some research I came across the JR Marine repair kit. In Mercs brilliance they decided to use a steel swivel shaft, which bluntly put was incredibly stupid. You can see come in various diameters and can be cast right Mercruiser Bravo I Bravo II Bravo III Shim Kit 23-86749A1 All Bravo Sterndrives. Accessories, Boat Lift Canopy Tops, Other Parts included in kit Boating Magazine may receive financial compensation for products purchased through this site. This guy did a great photo documentary as well. shown. Boarding, Paddles &

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